Ingersoll-Rand 22421853 Air Filter Screen for Screw Compressors

A Filter Screen (or Strainer Screen) is a perforated or woven barrier designed to physically separate and remove solid particulate contaminants from liquids or gases as they flow through a system. It serves as a fundamental, first-line defense component in filtration, typically used as a pre-filter to protect more sensitive downstream equipment like pumps, valves, and finer filters from damage, clogging, and wear caused by large debris.

The primary role of a filter screen is coarse filtration and protection. Its specific purposes include:

• Debris Removal: Capturing and retaining large particles such as dirt, scale, pipe slag, welding beads, and other fragments.
• Equipment Protection: Shielding critical components (pumps, control valves, spray nozzles, meters) from abrasive damage and operational failure.
• System Efficiency: Preventing premature clogging of finer, more expensive downstream filters, extending their service life and reducing maintenance costs.
• Process Quality: Ensuring the purity of process fluids in applications where even small contaminants can cause defects.

The operation of a filter screen is straightforward and robust:

1. Contaminated Inflow: The fluid (liquid or gas) enters the strainer body or housing.
2. Screening: The fluid is forced through the screen element, which physically blocks and retains particles larger than the screen's micron rating.
3. Clean Outflow: The filtered fluid exits the strainer and continues through the system.
4. Contaminant Retention: Trapped debris accumulates on the upstream side of the screen and must be periodically removed to prevent pressure drops.

• Micron Rating / Mesh Size: Determines the largest particle that can pass through (e.g., 100 mesh, 500 micron).
• Material of Construction: 304/316 Stainless Steel (most common, corrosion-resistant), Brass (commercial water), Plastic (PP, PVDF) (chemical compatibility).
• Screen Type: Plain Dutch Weave, Twilled Dutch Weave, Square Mesh.
• Dimensions: Outer Diameter (OD), Inner Diameter (ID), Length, and overall shape.
• Flow Rate & Pressure Drop: Determined by the open area of the screen.
• Pressure and Temperature Ratings: Must be compatible with the system's operating conditions.

Filter screens are used across virtually every industry:

• Water & Wastewater: Intake screens, well points, filter press feeds, and irrigation systems.
• Oil & Gas: Pipeline strainers, upstream wellhead protection, fuel and lube oil pre-filtration.
• Chemical Processing: Filtering process fluids, catalysts, and raw materials.
• Food & Beverage: Straining ingredients, protecting homogenizers, and CIP (Clean-in-Place) systems.
• Pharmaceutical: Pre-filtration of process water and solvents.
• Power Generation: Cooling water intake, protecting turbine auxiliaries.
• Manufacturing: Hydraulic and coolant system protection in CNC machines.

• Precision Manufacturing: Our woven and perforated screens are manufactured to exacting tolerances for reliable filtration performance.
• Superior Materials: High-quality, corrosion-resistant materials ensure long service life in aggressive environments.
• Custom Solutions: We offer custom sizes, shapes, micron ratings, and materials for unique application challenges.
• Expert Application Support: Our technical team helps select the correct screen type, material, and micron rating for optimal performance.
• Proven Durability: Our screens are built to be cleaned and reused repeatedly, providing exceptional value.

To select the correct filter screen, please provide the following details:

• Application: (e.g., Pump Suction Strainer, Pipeline Protection, Chemical Filtration)
• Housing Type/Model: (e.g., 2" Basket Strainer, 1" Y-Strainer)
• Micron Rating/Mesh Size Required: (e.g., 500 microns, 100 mesh)
• Fluid Media: (e.g., Water, Oil, Chemical Solvent, Steam)
• Operating Pressure & Temperature:
• Material Requirement: (e.g., 316SS, Brass, Polypropylene)
• Dimensions: (OD, ID, Length, and connection type if applicable)

Protect your investment. Ensure optimal system performance and longevity with our high-quality filter screens. Contact our filtration specialists today for a consultation.