Ingersoll-Rand 24242398 Air Compressor Filter Element 10 Micron

A Filter Element is the consumable, replaceable core of a filtration system, designed to physically remove unwanted contaminants such as dirt, dust, rust, water, and other particulate matter from liquids or gases. It is the critical component that determines the efficiency, capacity, and final cleanliness level of the entire system. By capturing and retaining harmful particles, the filter element protects sensitive downstream equipment, ensures product quality, and maintains system efficiency.

• High Filtration Efficiency: Engineered to capture a high percentage of contaminants of a specific size, as defined by its micron rating (e.g., 1 micron, 10 microns). This ensures the required fluid or gas cleanliness is consistently achieved.
• High Dirt Holding Capacity: Constructed with optimized media area (e.g., through deep pleating) to hold a large amount of contaminant before requiring replacement. This extends service life and reduces maintenance frequency and costs.
• Robust Construction & Material Compatibility: Built from materials specifically chosen for the application:
  • Media: Cellulose, Microglass, Synthetic fibers (e.g., Polypropylene, PTFE), Sintered metal, or Ceramic.
  • End Caps & Core: Metal (steel, aluminum) or plastic, bonded with strong, media-compatible adhesives.
  • Seals: Buna-N, Viton, EPDM, or Silicone gaskets to ensure a leak-tight fit and chemical resistance.
• Optimized Performance Characteristics:
  • Low Pressure Drop: Designed to allow maximum flow with minimal initial restriction to energy efficiency.
  • High Collapse Resistance: Withstands the pressure differential across the element without structural failure.
• Standardized & Custom Designs: Available in a vast array of standard sizes and configurations (pleated cartridges, bag filters, depth filters, membrane filters) or can be custom-engineered to fit unique housings and meet specific performance requirements.
• Compliance & Certification: Many elements are designed and tested to meet industry standards (ISO 4548, ISO 16889) and hold certifications for specific industries (e.g., NSF, FDA for food and beverage).

1. Contaminated Fluid/Gas Entry: The unfiltered medium enters the filter housing and flows into the element.
2. Contaminant Capture: As the medium passes through the filter media, contaminants larger than the pore size of the media are trapped via one of three mechanisms:
   • Surface Filtration: Particles are trapped on the surface of the media (e.g., membrane filters).
   • Depth Filtration: Particles are trapped throughout the depth of the media matrix (e.g., felt, sintered elements).
   • Adsorption: Contaminants are attracted to and held on the surface of the media (e.g., activated carbon).
3. Clean Fluid/Gas Exit: The purified medium exits the element and flows out to the system.
4. Contaminant Retention: The captured contaminants are retained within the element until it is replaced.

Filter elements are the essential purification component in countless industries:

• Hydraulic & Lubrication Systems: Protecting pumps, valves, and actuators from wear in industrial machinery, mobile equipment, and power plants.
• Fuel & Oil Filtration: Ensuring clean fuel for engines, turbines, and generators to optimize combustion and prevent injector clogging.
• Compressed Air Systems: Removing water, oil aerosols, and particulates to protect pneumatic tools, instruments, and processes.
• Process Industries: Purifying chemicals, solvents, coatings, and pharmaceuticals to ensure product quality and consistency.
• Water Treatment: Pre-filtration, membrane protection, and final polishing in industrial water, wastewater, and potable water systems.
• Food & Beverage: Final product polishing, process water filtration, and ingredient clarification.
• Ventilation & HVAC: Filtering intake air and recirculated air to maintain air quality and protect equipment.

• Superior Filtration Performance: Our elements are designed for higher efficiency and greater dirt holding capacity than generic alternatives, providing longer life and better protection.
• OEM Interchangeability: Precisely engineered to match or exceed the performance of original equipment manufacturer (OEM) parts, ensuring perfect fit and function.
• Material Expertise: We help you select the right media and seal material for your specific fluid, temperature, and chemical compatibility requirements.
• Quality & Reliability Assurance: Every element undergoes rigorous testing for efficiency, capacity, and structural integrity to ensure it performs as specified.
• Total Cost of Ownership: While initial cost is a factor, our high-quality elements reduce downtime, protect valuable equipment, and extend oil change intervals, leading to significant long-term savings.